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Congratulations to our company winning the 2020 Coatings Industry-Jung Technical Innovation Award
Date: 2020-07-25
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Innovative paint Categories
Waterborne flexible ceramic anticorrosive paint
Water-based ceramic alloyed anti-corrosion function coatings
Henan Ealean New Material Co. LTD
Ealean Technology Co., Ltd.
 
Product Introduction:
The water-based alloy ceramic coating developed by EALEAN Technology Co., Ltd. is an environment-friendly nano inorganic ceramic coating specially designed for multi-functional surface protection, with the world's leading technology.Its main ingredients are alumina and silicon dioxide, without formaldehyde or benzene. Its structure is similar to glass and ceramic materials. Its production energy consumption is only one tenth of that of traditional polymer coating, and it hardly depends on petroleum resources.At the same time, it has excellent resistance to fouling and antibacterial properties, it is not fire, no smoke and odor, without harmful gas release, antibacterial, mildew resistance to acid, solvents and chemicals, water resistant and corrosion resistant, high hardness, strong wear resistance and other performance indicators are a breakthrough in technology, can greatly improve the coating quality and performance.
 
Development background:
Metal corrosion prevention market has long existed, corrosion prevention has been a hot topic in the world, along with many basic manufacturing industry.The problem of metal corrosion prevention can be encountered in all projects constructed with metal.Such as: chemical and petroleum industry, railway, highway and bridge, metallurgy industry, electric power and energy industry, machinery and textile industry, industrial product field, automobile manufacturing, shipping and container industry.
 
At present, the metal anticorrosion coating is basically solvent-based coating. Especially, China is a big manufacturing country, which causes huge pollution to the environment of China every year.VOC emission: 400-600 kg/ton, global annual consumption of anti-corrosion paint: 15-20 million tons, China's annual consumption: 4-5 million tons.Overseas markets are worth more than $40 billion, including about $22 billion in the United States.At the same time, due to corrosion failure or improper protection, the annual loss caused by metal material corrosion in China is as high as 500 billion yuan, accounting for about 5% of the GROSS national product.
 
At present, the main anti-corrosion coatings in the world to organic resin such as: epoxy, acrylic and polyurethane resin based, so it has poor uv resistance, strong dependence on oil, short service life, poor safety and environmental protection, and many other shortcomings.Facing the future, realizing the harmony and sustainable development between the anti-corrosion field and nature is the main guideline to guide the healthy development of anti-corrosion coating industry.
 
Alloy ceramic nano silicon dioxide after hybridization with the organic material, produce of functional inorganic silica as the main film anti-corrosion coatings, excellent uv resistance, salt fog corrosion, acid liquid organic solvents, chemicals, corrosion, etc, so the development of alloy based on nano silica hybrid ceramic anti-corrosion coatings is to achieve sustainable development one of the main ways of metal anticorrosion field.
 
Judges' Opinions:
◆ After the hybridization of nano silicon dioxide and organic matter, the flexible ceramic anticorrosive coating with inorganic silicon dioxide as the main coating film is formed.
◆ Flexible ceramic coating is a new type of coating, which is widely used and has good anticorrosive and decorative functions.
◆ Compared with hot dip galvanizing, flexible ceramic coating has better corrosion resistance, weather resistance, high temperature resistance, color resistance and other properties, lower cost, more convenient construction.
◆ The coating overcomes the brittleness of traditional ceramics and has innovation in improving the flexibility of coating.It has excellent chemical medium resistance, corrosion resistance, temperature resistance, weather resistance and other properties. It is a product with high solid content, single component, solidified at room temperature, safe and environmental protection, and easy to construct.The coating can replace the galvanizing process and the cost is much lower than the traditional galvanizing process.
◆ Inorganic anticorrosive paint, low VOC, excellent corrosion resistance, weather resistance, high temperature resistance, color resistance and other properties, and lower cost, more convenient construction.It can replace galvanizing layer and is a successful innovative product in metal anti-corrosion field.
◆ Water-based flexible ceramic anticorrosive coating is a functional anticorrosive coating with inorganic silicon dioxide as the main coating film after the hybrid of nanometer silicon dioxide and organic matter.Excellent resistance to uv, salt spray corrosion, organic solvents, chemicals, acid liquid corrosion and other advantages.Pure inorganic material, excellent uv and weather resistance, no yellows.Solid 95% or more, ultra-low VOC, is a new type of environmental protection coating.
◆ It is an inorganic anticorrosive coating that can replace hot-dip galvanizing process. Its solid content is more than 95%, and it has low VOC emission.Its innovation point is as follows :1, belong to at present recognized four kinds of low pollution kind of environmental protection coating one kind;2. Its main components are functional anti-corrosion coatings with inorganic silicon dioxide as the main film-forming material formed after the hybridization of nanometer silicon dioxide and organic matter, which is one of the economic development directions;3. It can replace the traditional hot-dip galvanizing process.Compared with the flexible ceramic anticorrosive coating, it has more anticorrosive properties.Its service life is longer, the physical and chemical performance is better, the construction is convenient, its cost is only half of hot dip galvanizing product.Has the innovation characteristic, conforms to the innovation request.The deficiency is due to the inorganic coating is belonging to the replacement of solvent coatings in recent years as a new variety.Up to now, there is no national standard, row standard and group standard in China, and most manufacturers do not have their own product enterprise standard.